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Weld Parameter Guide Middlesex Welding Home

A magnetic travel carriage for welding continuous or stitch horizontal fillet welds while traveling on a vertical wall The K BUG runs on a vertical wall while performing a downhill fillet weld It is very advantageous when floor space is very limited You can place the machine within just a few inches of the floor to the wall The MIG welding parameters are the most important factors affecting the quality productivity and cost of welding These welding parameters are welding current welding voltage Gas flow rate wire feed rate etc they influence weld strength weld pool geometry of Steel material during welding Shielding Gas & Voltage Range CO 2 17 18 Volts 75% Argon/25% CO 2 15 16 Volts CO 2 gas is economical and has deeper penetration on steel but may be too hot for thin metal 75% Argon / 25% CO 2 is better on thin steels has less spatter and better bead appearance Amperage Range 70 80 Nov 30 Welder parameter sheet 1 WELDING PROCEDURE SPECIFICATION & WELDER QUALIFICATION PROCEDURE / WELDER PARAMETER RECORD SHEET APPENDIX – 4 Document number PDRP PR Report No Contract No / Date of Test Contract / Page Page 1 of 2 ` Client INDIAN OIL CORPORATION LIMITED Consultant /TPIA FOSTER WHEELER Stamp No /ID No WQT WPS No PDRP Pitch Center to Center Spacing of Weld Segments Field weld symbol Weld all around symbol Reference Line Arrow connecting reference line to arrow side member of joint or arrow side of joint Basic weld symbol or derail reference Elements in this area remain as shown when tail and arrow are reversed Weld symbols shall be contained within Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Watch for fire and keep a fire extinguisher nearby Be aware that welding on a ceiling floor bulkhead or partition can cause fire on the hidden side Do not cut or weld on tire rims or wheels Tires can explode if heat Most companies offer their manuals online The following basic guidelines are for MIG welding steel with solid wire Aluminum and flux cored welding require separate discussion Joint design position and other factors affect results and settings When good results are achieved record the parameters 1 Material thickness determines amperage in the Welding Procedure Specification When higher preheat is required by the applicable construction code i e B31 1 B31 9 etc that preheat shall be used for production welding Welding on metal that is wet is strictly prohibited wet metal shall be heated until it is at least warm to the touch to assure removal of moisture Feb 06 The determination of appropriate welding parameters for spot welding is a very complex issue A small change of one parameter will effect all the other parameters This and the fact that the contact surface of the electrode is gradually increasing makes it difficult to design a welding parameter table which shows the optimum welding

Weld Setting Calculators MIG Flux Cored Stick TIG

Long Arm Assembly KBUG – Used to extend torch holder for welding outside corners and can adapt for goose neck welding torch Guide wheel spacers 25″ 5″ & 75″ are included 30mm Magsquare MSQ – The Magsquare is used to activate the limit switch to stop machine travel and welding process All about robot arc welding and robot spot welding and the equipment needed for robotized welding Spot welding parameters Spot welding parameters include Electrode force Diameter of the electrode contact surface Squeeze time Weld time Hold time Weld currentWelding with equipment that requires manual adjustment of the equipment controls in response to visual observation of the welding with the torch gun or electrode holder held by a mechanized device SAW is an example Automatic welding Welding with equipment that requires only occasional or no observation of the weldingvi welding and flame cutting vii corrosion protection viii thermal insulation ix estimates x piping above ground estimate points for build in items xi weight factors xii technical calculation manner of datas compiling xiii man hours for overhauls in petrochemical plants xiv factors and man hours for piping and steel structure works in designation for this welding method According to DS/EN this welding process has number The Principle of TIG Welding TIG welding is an electric arc welding process in which the fusion energy is produced by an electric arc burning between the workpiece and the tungsten electrode During the welding process the electrode the arc‎Welding parameters in the palm of your hand Lincoln Electric’s Parameter Guide PG is a full featured and easy to use App designed to supply weld settings for SMAW GMAW/FCAW and GTAW Packed with features it comes pre loaded with embedded look up tables ideal for remote locations a “sma…ˇˆ˙ˇ˝ ˛˚ ˘ ˇ ˆ ˙ ˘ ˇˇˆ Title A21 Author Default Created Date 7/25/ 8 48 45 AMProcesses F 01 Guidelines For Gas Tungsten Arc Welding GTAW TIG GTAW Welding For product information Owner’s Manual translations and more visitThe MDS Programmable Module provides stitch controls for welding or cutting with the Modular Drive System Program Stitch by distance automatic stop and/or return to start at the end of the cycle independent timers for puddle buildup All stitching parameters are set and displayed on a graphic screen